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Graphite Electrode |
Graphite electrode is extensively used in electrical arc furnace for steelmaking, finery and mineral thermal furnace of producing ferroalloy, industrial silicon, phosphor and corundum. And it is also used in other electrical arc furnace with electric arc to produce high temperature.
According to the difference of using power and electricity, it is adopted different raw and processed materials and manufacturing technics to produce. And it can be divided into nominal power graphite electrode, high power graphite electrode, standard extra high power graphite electrode and extra high power graphite electrode.
Based on the different diameters of electrode, it has different specs of 朴75~朴600mm. According to the special request of the users, we can process and manufacture graphite electrode and different type of graphite productions. |
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Extra high power graphite electrode |
The technology guide line of graphite electrode |
Item |
Unit |
Electrode diameterㄗmmㄘ |
Industry standard |
Factory standardㄗUHPㄘ |
300ㄛ350ㄛ400 |
450〞500 |
350〞400 |
450〞500 |
550-600 |
Electrical resistance |
Electrode |
米次.m |
≒6.2 |
≒6.5 |
4.8-6.0 |
4.8-6.2 |
5.0-6.2 |
Nipple |
≒5.5 |
≒5.5 |
3.5-4.5 |
3.8-4.5 |
3.8-4.5 |
Modulus of rupture |
Electrode |
MPa |
≡10.5 |
≡10.0 |
≡12.0 |
≡11.0 |
≡11.0 |
Nipple |
≡18.0 |
≡18.0 |
≡18.0 |
≡18.0 |
≡18.0 |
Modulus of elasticity |
Electrode |
GPa |
≒14.0 |
≒14.0 |
≒14.0 |
≒14.0 |
≒14.0 |
Nipple |
≒18.0 |
≒18.0 |
≒18.0 |
≒18.0 |
≒18.0 |
Bulk density |
Electrode |
g/cm3 |
≡1.65 |
≡1.64 |
1.65-1.72 |
1.66-1.74 |
1.66-1.74 |
Nipple |
≡1.72 |
≡1.70 |
1.76-1.78 |
1.76-1.82 |
1.78-1.82 |
Ash content |
Electrode |
% |
≒0.3 |
≒0.3 |
≒03 |
≒0.3 |
≒0.3 |
Nipple |
Coefficient of thermal expansion
(100-600⊥) |
Electrode |
10-6/⊥ |
≒1.5 |
≒1.5 |
1.20-1.40 |
1.20-1.40 |
1.20-1.40 |
Nipple |
≒1.4 |
≒1.4 |
1.00-1.20 |
1.00-1.20 |
1.00-1.20 |
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|
Limit of electric current of extra high power graphite electrode |
Electrode diameter |
Interceptive area |
Industry standard |
Factory standardㄗUHPㄘ |
Limit of electric current |
Electricity |
Electrical arc furnace |
Finery |
Limit of electric current |
Electricity density |
Limit of electric current |
Electricity density |
In |
mm |
cm2 |
A |
A/cm2 |
A |
A/cm2 |
A |
A/cm2 |
14 |
350 |
973 |
20000-30000 |
20-30 |
23000-32000 |
25-33 |
26000-35000 |
27-36 |
16 |
400 |
1275 |
25000-40000 |
19-30 |
28000-41000 |
22-32 |
31000-44000 |
24-34 |
18 |
450 |
1622 |
32000-45000 |
19-27 |
34000-48500 |
21-30 |
36000-49500 |
22-31 |
20 |
500 |
2000 |
38000-85000 |
18-27 |
40000-58000 |
20-29 |
42000-60500 |
21-30 |
22 |
550 |
2427 |
_ |
_ |
46000-65000 |
19-27 |
49000-70000 |
20-29 |
24 |
600 |
2892 |
_ |
_ |
52000-75000 |
18-26 |
56000-81000 |
19-28 |
|
|
Standard extra high power graphite electrode |
Standard extra high power graphite electrode technology guide line |
Item |
Unit |
Electrode diameter (mm) |
Industry standard Factory standard ㄗSHPㄘ |
300ㄛ350ㄛ400 |
450〞500 |
550〞600 |
Electrical resistance |
Electrode |
米次.m |
≒6.5 |
≒6.2 |
≒6.5 |
Nipple |
≒4.0 |
≒4.5 |
≒4.5 |
Modulus of rupture |
Electrode |
MPa |
≡13.0 |
≡13.0 |
≡13.0 |
Nipple |
≡18.0 |
≡18.0 |
≡18.0 |
Modulus of elasticity |
Electrode |
GPa |
≒12.0 |
≒12.0 |
≒12.0 |
Nipple |
≒17.0 |
≒17.0 |
≒17.0 |
Bulk density |
Electrode |
g/cm3 |
≡1.65 |
≡1.65 |
≡1.65 |
Nipple |
≡1.76 |
≡1.76 |
≡1.76 |
Ash content |
Electrode |
% |
≒0.3 |
≒0.3 |
≒0.3 |
Nipple |
≒1.5 |
≒1.5 |
≒1.5 |
Coefficient of thermal expansion
(100-600⊥) |
Electrode |
10-6/⊥ |
≒1.2 |
≒1.2 |
≒1.2 |
Nipple |
|
limit of electric current of standard extra high power graphite electrode |
Electrode diameter |
Interceptive area |
Industry standard Factory standard ㄗSHPㄘ |
Electrical arc furnace |
Finery |
Limit of electric current |
Electricity density |
Limit of electric current |
Electricity density |
In |
mm |
cm2 |
A |
A/cm2 |
A |
A/cm2 |
12 |
300 |
716 |
14000-20000 |
19-28 |
16000-23000 |
22-32 |
14 |
350 |
973 |
18000-26000 |
18-26 |
20500-30000 |
21-31 |
16 |
400 |
1275 |
23000-33000 |
18-26 |
26000-38000 |
20-30 |
18 |
450 |
1622 |
27000-42000 |
17-26 |
31000-48000 |
19-29 |
20 |
500 |
2000 |
32000-50000 |
16-25 |
36500-51000 |
18-28 |
22 |
550 |
2427 |
35000-55000 |
14-22 |
40000-63000 |
16-26 |
24 |
600 |
2892 |
37000-60000 |
13-20 |
42500-70000 |
15-24 |
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|
High power graphite electrode |
High power graphite electrode technology guide line |
Item |
Unit |
Electrode diameter (mm) |
Industry standard |
Factory standardㄗHPㄘ |
Factory standardㄗHRㄘ |
200-400 |
450〞500 |
350-400 |
450〞500 |
550〞600 |
Electrical resistance |
Electrode |
米次.m |
≒7 |
≒7.5 |
≒6.8 |
≒6.5 |
≒7.0 |
Nipple |
≒6.5 |
≒6.5 |
≒5.5 |
≒5.5 |
≒5.5 |
Modulus of rupture |
Electrode |
MPa |
≡10.5 |
≡9.8 |
≡11.0 |
≡12.5 |
≡11.0 |
Nipple |
≡14.0 |
≡14.0 |
≡18.0 |
≡17.0 |
≡16.0 |
Modulus of elasticity |
Electrode |
GPa |
≒12.0 |
≒12.0 |
≒10.0 |
≒10.0 |
≒10.0 |
Nipple |
≒16.0 |
≒16.0 |
≒16.0 |
≒16.0 |
≒16.0 |
Bulk density |
Electrode |
g/cm3 |
≡1.60 |
≡1.60 |
≡1.64 |
≡1.64 |
≡1.64 |
Nipple |
≡1.70 |
≡1.70 |
≡1.74 |
≡1.74 |
≡1.75 |
Ash content |
Electrode |
% |
≒0.3 |
≒0.3 |
≒0.3 |
≒0.3 |
≒0.3 |
Nipple |
Coefficient of thermal expansion
(100-600⊥) |
Electrode |
10-6/⊥ |
≒2.4 |
≒2.4 |
≒2.4 |
≒1.8 |
≒1.8 |
Nipple |
≒2.2 |
≒2.2 |
≒2.2 |
≒1.5 |
≒1.5 |
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Limit of electric current of high power graphite electrode |
Electrode diameter |
Interceptive area |
Industry standard |
Factory standardㄗHP,HPzㄘ |
Limit of electric current |
Electricity |
Electrical arc furnace |
Finery |
Limit of electric current |
Electricity density |
Limit of electric current |
Electricity density |
In |
mm |
cm2 |
A |
A/cm2 |
A |
A/cm2 |
A |
A/cm2 |
14 |
350 |
973 |
17400-24000 |
17-24 |
17500-24500 |
18-25 |
20000-28000 |
21-29 |
16 |
400 |
1275 |
21000-31000 |
16-25 |
21500-31000 |
17-24 |
25000-35000 |
19-28 |
18 |
450 |
1622 |
25000-40000 |
15-25 |
25500-39000 |
16-24 |
30000-45000 |
19-28 |
20 |
500 |
2000 |
30000-48000 |
25-27 |
21000-48000 |
15-23 |
36000-54000 |
18-27 |
22 |
550 |
2427 |
_ |
_ |
34000-56000 |
14-36 |
40000-60000 |
18-25 |
24 |
600 |
2892 |
_ |
_ |
36000-65000 |
12-22 |
45000-65000 |
16-23 |
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|
Nominal power graphite electrode |
Nominal power graphite electrode technology guide line |
Item |
Unit |
Electrode diameter (mm) |
Industry standard |
Factory standardㄗRPㄘ |
250-300 |
350-500 |
300-350 |
400-600 |
Electrical resistance |
Electrode |
米次.m |
≒10.5 |
≒10.5 |
≒9.0 |
≒9.5 |
Nipple |
≒8.5 |
≒8.5 |
≒6.5 |
≒6.5 |
Modulus of rupture |
Electrode |
MPa |
≡7.8 |
≡6.4 |
≡7.8 |
≡7.8 |
Nipple |
≡13.0 |
≡13.0 |
≡16.0 |
≡16.0 |
Modulus of elasticity |
Electrode |
GPa |
≒9.3 |
≒9.3 |
≒9.3 |
≒9.3 |
Nipple |
≒14.0 |
≒14.0 |
≒14.0 |
≒14.0 |
Bulk density |
Electrode |
g/cm3 |
≡1.52 |
≡1.52 |
≡1.54 |
≡1.54 |
Nipple |
≡1.68 |
≡1.68 |
≡1.70 |
≡1.70 |
Ash content |
Electrode |
% |
≒0.5 |
≒0.5 |
≒0.4 |
≒0.4 |
Nipple |
≒2.9 |
≒2.9 |
≒2.8 |
≒2.8 |
Coefficient of thermal expansion (100-600⊥) |
Electrode |
10-6/⊥ |
≒2.8 |
≒2.8 |
≒1.8 |
≒1.8 |
|
Limit of electric current of nominal power graphite electrode |
Electrode diameter |
Interceptive area |
Industry standard |
Factory standardㄗRPㄘ |
Limit of electric current |
Electricity density |
Limit of electric current |
Electricity density |
In |
mm |
cm2 |
A |
A/cm2 |
A |
A/cm2 |
12 |
300 |
716 |
10000-13000 |
14-18 |
11000-16000 |
15-22 |
14 |
350 |
973 |
13500-18000 |
14-18 |
15000-22000 |
15-22 |
16 |
400 |
1275 |
18000-23500 |
14-18 |
20000-28000 |
15-21 |
18 |
450 |
1622 |
22000-27000 |
13-17 |
24000-34000 |
13-20 |
20 |
500 |
2000 |
25000-32000 |
13-16 |
28000-36000 |
13-18 |
22 |
550 |
2427 |
|
|
31500-41000 |
13-17 |
24 |
600 |
2892 |
|
|
38000-46000 |
13-16 |
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Other graphite productions |
Crush |
Title |
Grain size mm |
Fixed carbon % |
Ash content % |
Sulfur content % |
Moisture % |
Crush |
0-0.5 |
≡98 |
≒0.5 |
≒0.05 |
≒1.5 |
Crush |
0-18 |
≡98 |
≒0.5 |
≒0.05 |
≒1.5 |
The distribution of natural grain size is more than 0.5mm or 18mm. It is no more than 10%﹝The moisture when leaving factory is no more than 1.5% |
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Graphite board |
Title |
Bulk density G/cm3 |
Electrical resistance米次m |
Ash content % |
Graphite board |
Grade I≡1.60
1.45≒Grade IIˉ1.60 |
≒10.0 |
≒0.4 |
specificationㄗmmㄘ |
430X250X50㊣2, 760X180X38㊣2. 1100X285X40㊣2, 1000X60X40㊣2 1000X40X40㊣2, If users have the special request to specificationㄛwe will make another negotiation. |
Request for appearance |
Without crack and other impurity on the surface |
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Graphite lump |
Title |
Diameter |
Fixed carbon % |
Ash content % |
Sulfur content % |
Graphite lump |
≡100mm |
≡98 |
≒0.4 |
≒0.05 |
Request for appearance |
There are no carbonsilicateㄛfurring and other impurity on the surface. |
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The graphitized coke |
Title |
Grain size mm |
Carbonsilicate % |
Fixed carbon % |
Ash content % |
Volatile matter % |
Moisture % |
Remark |
The large graphitized coke |
18 and above |
8-14 |
≡80 |
≒15 |
≒2 |
≒2 |
The distribution of natural grain size is more than 3mm and it is no more than 10% |
The middle graphitized coke |
10-18 |
16-22 |
≡60 |
≒30 |
≒2 |
≒2 |
The distribution of natural grain size is less than 18mm and it is no more than 15% |
The small graphitized coke |
6-10 |
16-22 |
≡55 |
≒35 |
≒2 |
≒2 |
The content of grain size is no less than 90% |
The waste graphitized coke |
3-6 |
15-26 |
≡50 |
≒40 |
≒2 |
≒2 |
The content of grain size is no less than 90% |
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